Skip to main content

A practical plan for reducing waste in repeat print orders

Repeat orders offer a useful place to review waste because there is an earlier job to learn from. Look at leftover copies, obsolete versions and avoidable reprints before replacing one material with another.

Illustration: Paper offcuts beside a reusable sample folder and a small flyer stack
Illustrative print study; not a customer project.

Start with the last run

Record how many pieces were ordered, distributed and left over. Separate stock that can still be used from copies made obsolete by a date, a staff change or revised content.

Ask why any reprint was needed. A proofing error, an unsuitable format and an unexpected increase in demand call for different changes to the next order.

Keep versions visible

List each office, person or content variation and its quantity. Use a clear artwork filename and identify who approves it. Store the approved proof separately from older working files.

For stationery, keep fixed design elements separate from changing information. The stationery reorder guide describes a practical record for cards, envelopes and forms.

Compare quantity with obsolescence

A longer print run can lower the quoted price per piece, but that doesn’t tell you whether the extra copies will be used. Compare the complete price against likely demand and the timing of content changes.

When several related items are being ordered, identify compatible specifications and ask for actual alternatives. Don’t assume a combined run or a particular season guarantees a discount.

Choose materials against the actual use

State any environmental purchasing requirement and ask for the named stock and relevant supplier evidence. Check that the material also works for folding, handling, writing or later printing.

Avoid adding a finish that has no purpose for the piece. For products made from several materials, check the applicable handling or disposal information for the finished construction.

Keep the lesson with the job

Save what changed, why it changed and what happened after distribution. A short reorder note is enough if it lets the next person avoid the same error.

Request the next run with the previous job reference, revised quantity and specific material preferences. The quote establishes the current scope and price; the old order is a reference, not a standing commitment.

Related reading

2-part vs. 3-part NCR forms: choose the right carbonless set

Choose two-part or three-part carbonless NCR forms by who needs a copy. Check sets, numbering, fields and proof approval before ordering.

Read more

Print Quality: Paper, Ink & Resolution

Print quality depends on the interaction of the artwork, paper, ink or toner and production process. Check those parts together, using the intended size and a suitable proof, rather than judging the result from screen resolution alone.

Read more

LET’S MAKE SOMETHING USEFUL

What’s on
your list?

Tell us what you’re printing, how many you need and when you need it. We’ll help you take the next step.

Request a quote

Talk to the shop

(949) 951-7000info@forest-printing.com

Visit us in Laguna Hills

23011 Moulton Pkwy, Suite A-1
Laguna Hills, CA 92653